Customization: | Available |
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Certification: | ISO |
Application: | Rebar Binding &Construction Wire Mesh |
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Production process and application of hot-dip galvanized wire
Hot dip galvanized wire, celebrated for its versatility and durability, is also known as hot-dip galvanized iron wire. This exceptional iron wire is meticulously crafted by drawing, heating, and redrawing a wire rod, ultimately perfecting its surface with an optimal zinc coating through the innovative hot-dip galvanizing process. The zinc layer is precisely controlled within the range of 30g/m ^ 2 to 290g/m ^ 2, ensuring superior quality. Predominantly utilized in the construction of metal structural facilities across numerous industries, this process involves immersing rust-free steel components into molten zinc at approximately 500 ºC. This results in a robust zinc layer adherence, achieving unparalleled corrosion prevention.
Process flow of hot-dip galvanizing wire: The journey begins with finished product acid washing, followed by water washing, and then the meticulous addition of plating solution. It continues with precise drying, hanging plating, cooling, and chemical treatment. The process concludes with thorough cleaning, expert polishing, and the triumphant completion of the hot-dip galvanizing process.
Hot dip galvanized wire is distinguished by its deeper hue, requiring a significant consumption of zinc metal. Renowned for its excellent corrosion resistance and the robustness of its thick galvanized layer, it can withstand outdoor conditions for decades. The pre-treatment of hot-dip galvanized wire is crucial as it forms the foundation for electroplating and is pivotal in ensuring outstanding product quality. Without proper treatment of the substrate to specified standards before electroplating, the integrity of the final product could be compromised.
Prior to electroplating hot-dip galvanized wire, it is imperative to meticulously eliminate grease and any foreign substances that could impair adhesion or other quality parameters of the zinc coating on the base metal. This includes removing surface oxides. Post hot-dip galvanizing, further electroplating treatment is undertaken to enhance protective capabilities, decorative aesthetics, and fulfill specific purposes such as passivation, hot melting, sealing, and dehydrogenation. Subsequent to galvanizing, chromate passivation or alternative conversion treatments are generally applied to form the desired type of conversion film, marking a critical stage in assuring quality post-plating.
Thanks to its extended anti-corrosion lifespan and adaptability to diverse environments, hot-dip galvanized wire finds widespread application in a multitude of sectors. It is an indispensable asset in heavy industry, light industry, agriculture, and is instrumental in the creation of metal wire mesh, highway guardrails, and various construction engineering projects, thriving in forms such as mesh, rope, and wire.
Product Name | galvanized steel wire |
Steel Grade | Q195, Q235, 45# 60# 65# 70# 80# 82B Low carbon ,middle carbon, high carbon |
Diameter | 0.71 mm-8 mm |
Tensile Strength | 300~1850 N/mm2 |
Surface Treatment | Zinc coated ,Hot dipped galvanized |
Packaging | in coil, coil weight 10kg-800kgs. |
Lead Time | within 15 days ,according to the order quantity |
Tianjin Kaishuo Weiye Steel Co., Ltd. stands as a beacon of brilliance in the steel manufacturing realm, showcasing unmatched excellence and innovation on a global scale. As a dedicated and professional manufacturer, we excel across the diverse spectrum of steel production. Our unparalleled expertise shines through with galvanized steel coils, pre-painted galvanized steel coils, steel pipes, plates, and an extensive suite of stainless steel products, including sheets, pipes, profiles, bars, and coils. Our strategic presence is bolstered by four branch offices scattered across China, with our headquarters rooted in Tianjin, pulsating at the core of our dynamic operations. Drawing from years of invaluable industry wisdom, we have forged robust strategic alliances with renowned stainless steel titans such as TISCO, BAOSTEEL, and POSCO (ZPSS), cementing our position at the pinnacle of premier-grade steel supply. Our astounding inventory exceeds 2,000 tons, with over 800 unique specifications. Our premium, high-quality products are lauded across China and hold immense allure in international markets, reaching esteemed destinations such as Saudi Arabia, Yemen, the UAE, Syria, Kuwait, Lithuania, Azerbaijan, Russia, Indonesia, Vietnam, Egypt, Malaysia, the Philippines, Bolivia, and Colombia. Our relentless pursuit of excellence remains unwavering and resolute.
With an unwavering dedication to rigorous quality control and a commitment to unparalleled customer service, our team of seasoned professionals is always poised to meet your needs and ensure complete satisfaction. We are passionately committed to expanding our global footprint and eagerly look forward to establishing potential long-term partnerships. If you envision a collaborative future with us, we wholeheartedly invite you to reach out for prospective opportunities. We warmly welcome you to visit our state-of-the-art production facilities at your convenience, offering a unique insight into our cutting-edge operations.
1. Our company, Tianjin Kaishuo Weiye Steel Co., Ltd., proudly boasts its own comprehensive manufacturing facilities located in Shandong, Hebei, and Zhejiang, China. Each facility spans an impressive area of approximately 70,000 square meters. Equipped with advanced processing equipment, including large shearing machines, circular shearing machines, straightening machines, annealing furnaces, and sophisticated punching and shearing production lines, we ensure top-notch production capabilities.
2. With an annual inventory surpassing 10,000 tons, we confidently guarantee to meet the diverse needs of our global clientele. Our expansive sales network reaches across the globe, successfully exporting to over 100 countries, including Brazil, Peru, Cameroon, Senegal, Ghana, Botswana, Samoa, Russia, Thailand, India, and many more. Trust us for worldwide excellence in supply.
3. Our products are the epitome of quality, backed by certifications from esteemed organizations such as ISO9001, SGS, JIS, and BV. Each product is accompanied by a detailed inspection report, providing you with assurance and support for any customer inspections. Quality you can trust, with full transparency.
4. Enjoy the benefits of our ample inventory available for immediate shipment, ensuring prompt delivery of your orders. Our dedicated team offers 7*24 hours online service and is committed to providing exceptional professional sales and after-sales support, ready to resolve any issues you may encounter.
5. We adhere to a stringent quality control system, allowing for customization according to your specific requirements. Our commitment to affordability without compromising quality makes us your ideal choice. Reach out with an inquiry today to unlock exclusive discounts and superior value.
1. who are we?
We are based in TianJin, China, start from 2021,sell to Africa(20.00%),Mid East(15.00%),South America(10.00%),Eastern Europe(5.00%),Southeast Asia(5.00%),Oceania(5.00%),Southeast Asia(10.00%),Central America(5.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Cold Rolled Steel Coil,Steel Pipe,Galvanized Steel Coil,Stainless Steel Plate/Sheet,Seamless Steel Tube
4. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Portuguese,French,Russian